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Welding Symbols-Welding Technology Inspection-Lecture Handout, Exercises of Welding Inspection Technologies

This lelcture handout is part of Welding Inspection Technology course. It was distributed by Prof. Veer Sajan at Punjab Engineering College. Its main points are: Welding, Symbols, Engineering, Drawing, Detail, Dimension, Joint, Preparation, Elementary, Standards

Typology: Exercises

2011/2012

Uploaded on 07/18/2012

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8.0 WELDING SYMBOLS
A weld joint can be represented on an engineering drawing by means of a
detailed sketch showing every detail and dimension of the joint preparation - as shown
below.
While this method of representation gives comprehensive information, it can be
time consuming and can also ‘overburden’ the drawing.
An alternative method is to use a symbolic representation to specify the
required information - as shown below for the same joint detail.
Symbolic representation has following advantages:
simple and quick to put on the drawing
does not over-burden the drawing
no need for an additional view - all welding symbols can be put on the main
assembly drawing
Symbolic representation has following disadvantages:
it can only be used for standard joints (e.g., BS EN ISO 9692)
there is not a way of giving precise dimensions for joint details
some training is necessary in order to interpret the symbols correctly
8-12
R6
1-4mm
1-3mm
Single-U preparation
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8.0 WELDING SYMBOLS

A weld joint can be represented on an engineering drawing by means of a detailed sketch showing every detail and dimension of the joint preparation - as shown below.

While this method of representation gives comprehensive information, it can be time consuming and can also ‘overburden’ the drawing.

An alternative method is to use a symbolic representation to specify the required information - as shown below for the same joint detail.

Symbolic representation has following advantages:

• simple and quick to put on the drawing

• does not over-burden the drawing

• no need for an additional view - all welding symbols can be put on the main

assembly drawing

Symbolic representation has following disadvantages:

• it can only be used for standard joints (e.g., BS EN ISO 9692)

• there is not a way of giving precise dimensions for joint details

• some training is necessary in order to interpret the symbols correctly

R

1-4mm

1-3mm

Single-U preparation

8.1 STANDARDS FOR SYMBOLIC REPRESENTATION OF WELDED

JOINTS ON DRAWINGS

There are two principal standards that are used for welding symbols, namely:

European Standard EN22553 – Welded, brazed & soldered joints – Symbolic representation on drawings

American Standard AWS A2.4 – Standard Symbols for Welding, Brazing, & Non-destructive Examination

These standards are very similar in many respects, but there are also some major differences that need to be understood to avoid misinterpretation.

Details of the European Standard are given in the following sub-sections with only brief information about how the American Standard differs from the European Standard.

Elementary Welding Symbols

Various types of weld joint are represented by a symbol that is intended to help interpretation by being similar to the shape of the weld to be made.

Examples of symbols used by EN 22553 are shown on following pages.

8.2 ELEMENTARY WELDING SYMBOLS

8.3 COMBINATION OF ELEMENTARY SYMBOLS

For symmetrical welds made from both sides, the applicable elementary symbols are combined – as shown below.

Designation Illustration of joint preparation Symbol

Double-V butt weld (X weld)

Double-bevel butt weld (K weld)

Double-U butt weld

Double-J butt weld

8.4 SUPPLEMENTARY SYMBOLS

Weld symbols may be complemented by a symbol to indicate the required shape of the weld.

Examples of supplementary symbols and how they are applied are given below. Designation Illustration of joint preparation Symbol

Flat (flush) single- V butt weld

Convex double-V butt weld

Concave fillet weld

Flat (flush) single- V butt weld with flat (flush) backing run

Single-V butt weld with broad root face and backing run

Fillet weld with both toes blended smoothly

Note: If the weld symbol does not have a supplementary symbol then the shape of the weld surface does not need to be indicated precisely.

The schematic below illustrates these principles.

There are some conventions about the arrow line, namely:

 it must touch one end of the joint line  it joins one end of the continuous reference line such that it forms an angle with it

In case of a non-symmetrical joint , such as a single bevel joint, the arrow line must point towards the joint member that will have the weld preparation put on to it (as shown below)

An example of how a single-bevel butt joint should be represented is shown below.

8.7 POSITION OF THE REFERENCE LINE AND POSITION OF THE

WELD SYMBOL

The reference line should, wherever possible, be drawn parallel to the bottom edge of the drawing (or perpendicular to it).

For a non-symmetrical weld it is essential that the arrow side and other side of the weld be distinguished. The convention for doing this is as follows:

 symbols for the weld details required on the arrow side must be placed on the continuous line

‘arrow side’

‘arrow side’

arrow line

‘other side’ arrow line

‘other side’

arrow line

‘other side’ ‘arrow side’

arrow line

‘arrow side’ ‘other side’

 symbols for the weld details on other side must be placed on the dashed line

This convention is illustrated below for a single-V joint with a backing run.

arrow side

arrow side

other side

other side

or

8.9 DIMENSIONING OF WELDS

General rules Dimensions may need to be specified for some types of weld and EN 22553 specifies a convention for this.

 dimensions for the cross-section of the weld are written on the left-hand side of the symbol

 length dimensions for the weld are written on the right-hand side of the symbol

 the absence of any indication to the contrary, all butt welds are full penetration welds

8.9.1 SYMBOLS FOR CROSS-SECTION DIMENSIONS

The following letters are used to indicate dimensions:

a fillet weld throat thickness Z fillet weld leg length s penetration depth (applicable to partial penetration butt welds & deep penetration fillets)

Some examples of how these symbols are used are shown below.

10mm

Partial penetration single-V butt weld

s

8mm

Z Fillet weld with 8mm leg

8.9.2 SYMBOLS FOR LENGTH DIMENSIONS

To specify weld length dimensions and, for intermittent welds the number of individual weld lengths (weld elements), the following letters are used: -

l length of weld

(e) distance between adjacent weld elements

n number of weld elements

The use of these letters is illustrated for the intermittent double-sided fillet weld shown below.

a Fillet weld with 6mm throat

6mm

8

150mm

100mm

PLAN VIEW END VIEW

Note: dashed line not required because it is a symmetrical weld

Z8 (^3)  150 (100) Z z (^) z nn  (^)  l (e)l (e)

(^3)  150 (100) z z z n n  l (e) l (e)

(^) n  l (e)

z n  l (e)

8.10 INDICATION OF THE WELDING PROCESS

If required, the welding process is to be symbolised by a number written between the two branches of a fork at the end of the reference line – as shown below.

8.11 OTHER INFORMATION IN THE TAIL OF THE REFERENCE LINE

In addition to specifying the welding process, other information can be added to an open tail (shown above) such as the NDT acceptance level the working position and the filler metal type and EN 22553 defines the sequence that must be used for this information.

A closed tail can also be used into which reference to a specific instruction can be added – as shown below.

8.12 WELD SYMBOLS IN ACCORDANCE WITH AWS 2.

Many of the symbols and conventions that are specified by EN 22553 are the same as those used by AWS.

The major differences are:

 only one reference line is used (a continuous line)

 symbols for weld details on the arrow side go underneath the reference line

 symbols for weld details on the other side go on top of the reference line

Some Welding Process Designations

111 = MMA 121 = SAW 131 = MIG 135 = MAG 141 = TIG

WPS 014

These differences are illustrated by the following example.

arrow side

other side