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Nitro Displacement Reactions in Aromatic Ether Synthesis, Study notes of Analytical Chemistry

This document reviews recent developments in nitro displacement reactions for the synthesis of ether-containing aromatic monomers and polymers. The article covers various activating groups for aromatic nitro groups, the synthesis of polyetherketones and polyquinoxalines, and the formation of aromatic ethers and thioethers. The document also discusses the use of nitrobenzoic and nitrophthalic esters, and the synthesis of high molecular weight aromatic polyethers.

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Polymer Journal, Vol.
19,
No.
1,
pp
191-202
(1987)
Synthesis
of
High Performance Aromatic Polymers via
Nucleophilic Nitro Displacement Reaction
T.
TAKEKOSHI
General Electric Company. Research and Development Center,
Schenectady, New York 12301, U.S.A.
(Received August
17,
1986)
ABSTRACT: Nucleophilic displacement reaction
of
activated aromatic nitro groups with
various nucleophiles
is
a useful
and
versatile method for the synthesis
of
aromatic compounds such
as ethers, thioethers
and
other functionalized intermediates
and
polymers. Various strong electron
withdrawing groups can activate aromatic nitro groups. Effective activating groups include cyano,
nitro, sulfone and carbonyl groups such as ester, ketone, anhydride, imide, etc. The reaction
of
activated nitro compounds with bisphenols
and
bisthiophenols yields bisethers and bisthioethers
from which various aromatic polymers containing ether and sulfide groups can be derived. In many
cases, nitro displacement reactions are essentially quantitative so
that
high molecular weight
polymers are directly prepared by the displacement reaction
of
difunctional nitro compounds with
bisphenols
or
bisthiophenols. Another type
of
unique nitro displacement occurs in the presence
of
catalytic
amount
of
a nucleophile
at
higher temperatures resulting de-nitro coupling
of
two
molecules
of
nitro
compound
to form substituted diarylethers.
KEY
WORDS
Nitro Displacement I Aromatic Ether I Dianhydride
Polyarylene Ether I Polyetherimide I Phthalonitrile Ether I
Intensive investigations on high temperature
polymers in recent decades have lead to de-
velopment
of
a large number
of
thermo-
oxidatively stable polymers. Basic structures
of
these polymers are composed
of
difficult-to-
oxidize "electron sink" such as aromatic rings
with electron-withdrawing groups and het-
eroaromatic system. Polar and rigid struc-
tures
of
high symmetry associated with such
aromatic ring systems are responsible for gen-
eral lack
of
adequate processability
of
these
polymers. More recently, greater efforts have
been made by many researchers in improving
processability
of
high temperature polymers.
One
of
the effective approaches toward such
goal
is
to insert aromatic ether linkages in the
main chains
of
heteroaromatic systems. In
general, such a structural modification lead to
reduction
of
energy
of
internal rotation
of
the
chains, resulting in lowering glass transition
temperatures and crystalline melting tempera-
tures. As a result the process characteristics
of
polymers are significantly improved without
greatly sacrificing their thermal stability.
However,
few
convenient synthetic methods
have been available for the formation
of
aro-
matic ether bonds in high yields. Recently, it
has been shown that certain activated aromatic
nitro groups can be readily displaced by
phenolate and thiophenolate anions to form
various aromatic ethers and thioethers.1.2 In
this article
we
wish to review recent develop-
ment
of
nitro displacement reaction in the
synthesis
of
ether-containing aromatic mono-
mers and polymers.
Nucleophilic displacement reactions
of
aro-
matic nitro groups have been known for many
years.3 Laubenheimer45 described displace-
ment
of
the nitro group
of
3,4-dinitrochloro-
benzene by aniline to form 2-nitro-5-
191
pf3
pf4
pf5
pf8
pf9
pfa

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Polymer Journal, Vol. 19, No. 1, pp 191-202 (1987)

Synthesis of High Performance Aromatic Polymers via

Nucleophilic Nitro Displacement Reaction

T. TAKEKOSHI

General Electric Company. Research and Development Center, Schenectady, New York 12301, U.S.A.

(Received August 17, 1986)

ABSTRACT: Nucleophilic displacement reaction of activated aromatic nitro groups with various nucleophiles is a useful and versatile method for the synthesis of aromatic compounds such as ethers, thioethers and other functionalized intermediates and polymers. Various strong electron withdrawing groups can activate aromatic nitro groups. Effective activating groups include cyano, nitro, sulfone and carbonyl groups such as ester, ketone, anhydride, imide, etc. The reaction of activated nitro compounds with bisphenols and bisthiophenols yields bisethers and bisthioethers from which various aromatic polymers containing ether and sulfide groups can be derived. In many cases, nitro displacement reactions are essentially quantitative so that high molecular weight polymers are directly prepared by the displacement reaction of difunctional nitro compounds with bisphenols or bisthiophenols. Another type of unique nitro displacement occurs in the presence of catalytic amount of a nucleophile at higher temperatures resulting de-nitro coupling of two molecules of nitro compound to form substituted diarylethers.

KEY WORDS Nitro Displacement I Aromatic Ether I Dianhydride

Polyarylene Ether I Polyetherimide I Phthalonitrile Ether I

Intensive investigations on high temperature

polymers in recent decades have lead to de-

velopment of a large number of thermo-

oxidatively stable polymers. Basic structures of

these polymers are composed of difficult-to-

oxidize "electron sink" such as aromatic rings

with electron-withdrawing groups and het-

eroaromatic system. Polar and rigid struc-

tures of high symmetry associated with such

aromatic ring systems are responsible for gen-

eral lack of adequate processability of these

polymers. More recently, greater efforts have

been made by many researchers in improving

processability of high temperature polymers.

One of the effective approaches toward such

goal is to insert aromatic ether linkages in the

main chains of heteroaromatic systems. In

general, such a structural modification lead to

reduction of energy of internal rotation of the

chains, resulting in lowering glass transition

temperatures and crystalline melting tempera-

tures. As a result the process characteristics of

polymers are significantly improved without

greatly sacrificing their thermal stability.

However, few convenient synthetic methods

have been available for the formation of aro-

matic ether bonds in high yields. Recently, it

has been shown that certain activated aromatic

nitro groups can be readily displaced by

phenolate and thiophenolate anions to form

various aromatic ethers and thioethers.1.2 In

this article we wish to review recent develop-

ment of nitro displacement reaction in the

synthesis of ether-containing aromatic mono-

mers and polymers.

Nucleophilic displacement reactions of aro-

matic nitro groups have been known for many

years. 3 Laubenheimer^4 •^5 described displace-

ment of the nitro group of 3,4-dinitrochloro-

benzene by aniline to form 2-nitro-5-

T. T AKEKOSHI

chlorodiphenylamine. The presence of co-

product, nitrile ion was also confirmed by iso-

lation of 4-aminoazobenzene which was the

coupling product of aniline and benzene-

diazonium cation, the latter was in turn for-

med by the reaction of aniline and nitrous

acid. Interestingly, very little had been de-

scribed on the application of nitro displace-

ment reaction unit! Gorvin 6 demonstrated the

reaction of 2,2' -dibromo-4,4' -dinitrobenzo-

phenone (I) and methoxide as shown in

eq 1.

The reaction was nearly quantitative, indicat-

ing that the nitro groups were far more re-

active than the bromo groups.

The successful result of Gorvin was attrib-

uted to the use of a dipolar aprotic solvent for

the first time. In general, use of dipolar sol-

vents is required in order to attain high yield of

the product at moderate temperatures.

Caswell/ Beck,8- 10 Wirth/ 1- 13 Korn-

blum,14 and Williams 15 - 17 have since shown

that nitrobenzene derivatives with other strong

electron-withdrawing groups undergo nitro

displacement reactions. Among the acti-

vating groups, cyano group was the most

effective followed by N-substituted imide,

keto, and ester groups. Generally, phenolates

used for nitro displacement reactions are re-

quired to be substantially anhydrous. In the

presence of water, the ester and imide de-

rivatives are readily deactivated by hydrolysis

and ring-opening reaction, respectively.

However, cyano and ketone derivatives are

less sensitive to the presence of minor amount

of water. In those cases, free phenols can be

used in the presence of alkali carbonates or

hydroxides. Under normal conditions, the

coproduct, alkali nitrite does not undergo

undesirable side reaction. However, during a

prolonged reaction particularly at elevated

temperatures, nitrite ions may attack other

nucleophilic sites of the starting compounds or

products. 17 •^18

DISPLACEMENT ON NITRO DE-

RIVATIVES OF AROMA TIC

KETONES

Radlmann1 demonstrated for the first time

that nitro displacement reactions were quanti-

tative enough to form high molecular weight

aromatic polyethers. Various polyetherketones

were synthesized by the reaction of 4,4 '-di-

nitrobenzophenone and bisphenols as shown

in Table I.

()(,{j-Diketo groups can also activate aro-

matic nitro groups. Bis(bibenzyl)ethers (IV)

were synthesized from 4-nitrobenzyl (III) and

Table I. Polyetherketones via nitro displacement'

HO-Ar-OH

Bisphenol A 4,4' -Dihydroxybiphenyl 4,4' -Dihydroxydiphenylsulfone

Polym. temp

tire I

Polymer Polym. inNMP melt temp solvents

at 0.2% oc

DMSO/PhCl 1.32 195-

DMSO 1.18 236-

DMSO 1.07 201-

Polymer J., Vol. 19, No. I, 1987

T. T AKEKOSHI

Table III. Nitro displacement reactions on nitrobenzoic and nitrophthalic esters

Products Phenols (^) Nitroesters Solv.jtemp, "C Yield/% mp;oc

Phenol Phenyl 4-nitrobenzoate DMF/100 81 94- Phenol Phenyl^ 4-chlorobenzoate^ DMFjiOO^ <I Phenol Phenyl 2-nitrobenzoate (^) DMF/95 42 109- Bisphenol A 2 x Ethyl 4-nitrobenzoate (^) DMS0/110 64 106- 4,4'-Dihydroxybiphenyl 2 x Ethyl 4-nitrobenzoate DMSOj130 70 157- Phenol Diethyl 4-nitrophthalate DMSOjlOO 95 bp 150- 0.15Torr Phenol Diethyl 2-nitroterephthalate DMS0/100 86 bp 160 0.1 Torr 4-Aminophenol Diethyl 4-nitrophthalate DMSOjiiO 96 74- 3-Aminophenol Diethyl 4-nitrophthalate DMSOjiOO 64 bp 220 0.15Torr Hydroquinone 2 x Diethyl 4-nitrophthalate DMSOjlOO 53 48- Hydroquinone 2 x Diethyl 2-nitroisophthalate DMS0/100 55 102- Hydroquinone 2 x Diethyl 2-nitroterephthalate DMS0/100 27 124-

Table IV. Nitro displacement reactions on nitrobenzonitriles and nitrophthalonitriles

Nitro Products Phenols Solv.jtemp,^ ·c cpds." Yield/% mp;oc

Phenol 4-BN DMS0/70 88. Phenol 2-BN (^) DMS0/70 98 4-Hydroxybenzoate 4-BN (^) DMS0/80 90 203.5-204. Hydroquinone 4-BN DMFjl20 93.4 212-213. Bisphenol A 4-BN DMS0/70 93.2 106 Bisphenol A 2-BN DMSOj70 96.2 127-127. Phenol· 4-PN DMSO/RT 95.5 100- 2-Cyanophenol 4-PN DMSO/RT 69 134- 2- Nitrophenol 4-PN DMSOjRT 69 167- 2-Hydroxybenzaldehyde 4-PN DMSO/RT 60 144- Hydroquinone 4-PN DMSOjRT 61 255- Resorcinol 4-PN DMSO/RT 94.6 180- 2-Chlorohydroquinone 4-PN (^) DMSO/RT 91 204--205. Bisphenol A 3-PN (^) DMSO/RT 100 179- Bisphenol A 4-PN (^) DMSOjRT 86 195- 4,4' -Dihydroxybiphenyl 4-PN (^) DMSO/RT 96 233-233. 4,4' -Dihydroxy-3,3 '-dimethylbiphenyl 4-PN DMSOjRT 97 238- 4,4' -Dihydroxydiphenyl ether 4-PN (^) DMSO/RT 96.8 195- 4,4' -Dihydroxydiphenyl sulfide 4-PN DMSO/RT 75.1 175- 4,4' -Dihydroxydiphenylsulfone 4-PN DMSOjRT 60 229-

  • BN, nitrobenzonitrile; PN, nitrophthalonitrile.

nitriles as shown in Table V.

,..e O, H2N · 0 2O,N ------?

IX (5)

(^194) Polymer J., Vol. 19, No. I, 1987

Aromatic Polymers via Nitro Displacement Reaction

Table V. Nitro diplacement reaction on dinitrobenzonitriles with aminophenols

Reactants Solv./temp, "C Phenols Benzonitriles

2-APa (^) 2,6-DBNb DMS0/ 3-AP 2,6-DBN DMS0/ 4-AP 2,4-DBN DMSOj 4-AP 2,6-DBN DMS0/ 4-AP+3-APd (^) 2,6-CNBW DMS0/50/

a AP, aminophenol. b DBN, dinitrobenzonitrile. ' 2,6-CNBN, 2-chloro-6-nitrobenzonitrile. d 4-AP (0.5 part) was added at 50oc and then 3-AP (0.5 part) at I20°C. ' The product was 2-(3-aminophenoxy)-6-(4-aminophenoxy)benzonitrile.

Bis(aminophenoxy)benzonitriles

Yield/% mp;oc

88 167- 88- 91.5 193- 55 211- 76'· 169-

Table VI. Nitro displacement polymerization of dinitrobenzonitriles and bisphenol salts 40

Polymers Dinitroa React. condtn.

BisphenoJsh Yield [IJ] T' TGAd;oc

cpds. (^) Solv./temp, cc g

% dlg-^1 oc^ Air^ N

2,4-DBN BPA (^) DMS0/115 81 0.68 141 430 430 2,6-DBN BPA DMS0/145 75 0.51 173 385 420 2,4- and 2,6- BPA DMS0/140 89 0.60 160 420 425 DBN (I: I) 2,4-DBN 4,4'-DDE^ DMS0/140 79 0.24^136 360 2,6-DBN 4,4'-DDS DMS0/115 77 0.40 147 450 450 2,4-DBN 4,4'-DDS^ DMS0/115 85 0.32^134 2,6-DBN Resorcinol+ BP A DMS0/115 75 0.34 155 390 400 (I : I) 2,6-DBN HQ+BPA DMS0/114 0.55 176 415 430 (I : 9) 2,6-DBN 2-CI-HQ+BPA DMS0/115 88 0.50 174 430 410 (I : I) 2,6-DBN + DDSO BPA DMS0/150 91 0.38 178 430 420 (I : I)

a DBN, dinitrobenzonitrile; DDSO, 4,4-dichlorodiphenylsulfone. b DDE, dihydroxydiphenyl ether; DDS, dihydroxydiphenylsulfide; HQ, hydroquinone. ' Measured by DSC. d Temperature at which I% of weight loss was observed.

Polyetheramides with pendant cyano groups

have been synthesized from IX. 25

Similarly, 4-(3-aminophenoxy)phthalo-

nitrile (X) have been obtained from 3-amino-

phenol and nitrophthalonitrile.^26 Recent

literatures 27 - 30 indicated that 1,2-dicyano

compounds such as succinonitrile, phthalo-

nitrile and 1,2,4,5-tetracyanobenzene under-

went cyclopolycondensation with various di-

amines to form thermally stable cross-linked

polymers. We have shown that phthalo-

nitrile moieties can be incorporated at the

end groups of thermally stable and readily

processable polyetherimides (XI) by using (X)

as a chain capping agent. 26

Polymer J., Vol. 19, No. I, 1987 195

Aromatic Polymers via Nitro Displacement Reaction

Table VII. Bis(ether anhydride)s 36

}Qo_.,J9Q

Yield mp -Ar- Isomer

% 'C

1Qr

--@-

--<QKQ)-

--(Q-o-<0)-

--(Q-s-<0)-

-@-so,-<Q)-

ative charge on the expected Meisenheimer

intermediate is, therefore, well delocalized by

the contribution of the following resonance

structures (XVI a and XVIb ):

XVI a XVIb

N-substituted 3- and 4-nitrophthalimides

(XVI) were readily converted to bisetherimides

(XVII) by nitro displacement reaction with

various bisphenolate salts.

Polymer J., Vol. 19, No. I, 1987

XVII

Hydrolysis of XVII, followed by cyclodehy-

dration of the resulting tetraacids, afforded

bisetheranhydrides (VIII), which are listed in

Table Vll. 35 •^36

XVII

VIII

In contrast to dianhydrides presently available

from commercial sources, bisetheranhydrides

shown in Table VII were hydrolytically stable

in the presence of atmospheric moisture and

readily dissolved in conventional solvents. The

moderate reactivity of the anhydride groups

was attributed to the electro-donating effect of

the aryloxy substitutions. A wide variety of

polyetherimides (XVIII) were prepared by the

reaction of bisetheranhydrides and various

aromatic diamines.^37

VIII + --

r»M*f 1 (10)

XVIII

Polyetherimides (XVIII) were thermally very

stable as shown by the thermogravimetric re-

sults in Tables VIlla and Vlllb. In addition,

polyetherimides were soluble in completely

imidized forms in various solvents such as

chlorinated hydrocarbons, phenolic solvents

and dipolar aprotic solvents. Because of flex-

ible ether linkages, glass transition tempera-

tures of polyetherimides were in a moderate

range of 180 to 280cc which provided good

thermal processing characteristics. The above

unique combination of properties made it

T. T AKEKOSHI

Table VIlla. Polyetherimides from m-phenylenediamine 37

-Ar- Isomer

-<0)--

--\Q)--<Q)-

-<Q)-o-@-

--(Q)-s-@-

{}so,-@-

  • Measured in m-cresol at 25°C. b Measured by DSC.

[I]]• Tb g

dig"' oc

' Temperature at which I% weight loss occurred.

TGA'/"C Solubilityrl

Air (^) Nl NMP DMF CHCI 3

460 500 500 515

400 480 pi 485 490

500 515 sw 480 535 pi

(^500 490) pi

(^446 ) (^460 )

(^470 ) 480 490

(^440 425) sw (^460 500) sw

490 485 480 510

d s, soluble; i, insoluble; pi, partially insoluble; sw, swelled.

possible to polymerize these polymers under

unconventional conditions such as high tem-

perature homogeneous solution polymeriza-

tions in nonpolar organic solvents 38 or in

phenolic solvents^37 as well as solventless

melt polymerization. 39

Polyetherimides could also be prepared by

the following alternate process. The reaction

of 3- or 4-nitrophthalic anhydride with various

diamines provided intermediates bisnitro-

imides (XIX) in high yields.

A-{-Ar-}A

(II)

XIX

Bisnitroimides were subsequently subjected to

nitro displacement polymerization with vari-

ous bisphenol salts in dipolar aprotic sol-

vents.40·

Polymer J., Vol. 19, No. I, 1987

T. T AKEKOSHI

IX. The thermal properties of ULTEM® resin

are also listed in Table IX. High heat distor-

tion temperature, excellent flame resistance

and nonsmoking property are some of the

important characteristics of this resin.

COUPLING REACTION OF AC-

TIVATED AROMATIC NITRO

COMPOUNDS

When solutions of N-methyl-4-nitro-

phthalimide in dipolar aprotic solvents were

heated above 140°C in the presence of potas-

sium nitrite or fluoride, bis(phthalimido )-

ether (XXI) was obtained in good yield. 44

2 Mo N-R^ NO?, 140

  • NA (13)

XXI

Similar reaction has been reported in which p-

nitrobenzonitrile and p-chlorobenzonitrile

were converted to 4,4' -dicyanodiphenylether

by the action of stoichiometric amount of

sodium nitrite in N-methylpyrrolidone. 45 The

initial di.splacement of nitro group by an in-

itiating nucleophile (nitrite or fluoride) pro-

duces unstable nitrite ester of 4-hydroxy-

phthalimide (XXII) which reacts with the co-

product nitrite ion to produce phthalimido-

xylate (XXIII) and nitrous anhydride. The

latter presumably decomposes to nitrogen

oxides.

Table IX. Properties of UL TEM® polyetherimide

Mechanical properties

Tensile strength at yield Tensile modulus Tensile elongation, ultimate Flexural strength Flexural modulus Compressive strength Compressive modulus Gardner impact strength Izod impact strength Notched Unnotched

Thermal properties

Glass transition Heat deflection temp at 264psi at 66 psi Flammability Limited oxygen index UL 94 vertical burn NBS smoke density D, at 4min Dm., at 20min

IOSNmm- 2 3,000Nmm- 2 60-80% 145Nmm- 2 3,300Nmm- 2 140Nmm- 2 2,900Nmm- 2 36N·m

SOJm- 1 1,300Jm- 1

V-0 at 0.64mm

30

The phthalimidoxylate then undergoes nitro

displacement to form the ether XXI and re-

generates new nitrite ion. Therefore, entire

cycle is repeated with nitrite ion as a catalyst.

•q•

XXI

4,4' -Bis(phthalimido)ether can be converted to

diphenylether-3,3' ,4,4' -tetracarboxylic dian-

hydride by hydrolysis followed by cyclodehyd-

ration. The dianhydride has been synthesized

by Kolesnikov et a/. 46 by oxidation of tetra-

methyldiphenylether. Polyimides have been

also prepared from the dianhydride and vari-

ous diamines. 46

  • ULTEM® is a registered trademark of General Electric Co.

(^200) Polymer J., Vol. 19, No. I, 1987

Aromatic Polymers via Nitro Displacement Reaction

Similar coupling reactions were observed

when molten 3-nitrophthalic anhydride was

reacted with a catalytic quantity of alkali

mtntes. 2,2 ',3,3 '-Tetracarboxydiphenylether

dianhydride was formed in good yields at

moderate conversion rates. 47

·9i

KN0 2 )
XXIV

N,o,

XXV

The major side reaction was catalyst deacti-

vation by the following ring-opening reaction

with the nitrite.

XXIV + 2 KN0 2

Unlike the coupling reaction of 4-nitrophthal-

imide, the use of dipolar solvents was detri-

mental, presumably the ring-opening reaction

predominated. On the other hand the use of

nonpolar inert solvents such as trichloroben-

zene was beneficial to moderate otherwise po-

tentially dangerous exotherm.

Thermally stable polyimides have been also

prepared from 2,2' ,3,3 '-tetracarboxydiphenyl-

ether dianhydride with various diamines. 48

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7. L. Caswell and T. Kao, J. Heterocyc/. Chern., 3, 333

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