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Polymer Journal, Vol. 19, No. 1, pp 191-202 (1987)
Synthesis of High Performance Aromatic Polymers via
Nucleophilic Nitro Displacement Reaction
T. TAKEKOSHI
General Electric Company. Research and Development Center, Schenectady, New York 12301, U.S.A.
(Received August 17, 1986)
ABSTRACT: Nucleophilic displacement reaction of activated aromatic nitro groups with various nucleophiles is a useful and versatile method for the synthesis of aromatic compounds such as ethers, thioethers and other functionalized intermediates and polymers. Various strong electron withdrawing groups can activate aromatic nitro groups. Effective activating groups include cyano, nitro, sulfone and carbonyl groups such as ester, ketone, anhydride, imide, etc. The reaction of activated nitro compounds with bisphenols and bisthiophenols yields bisethers and bisthioethers from which various aromatic polymers containing ether and sulfide groups can be derived. In many cases, nitro displacement reactions are essentially quantitative so that high molecular weight polymers are directly prepared by the displacement reaction of difunctional nitro compounds with bisphenols or bisthiophenols. Another type of unique nitro displacement occurs in the presence of catalytic amount of a nucleophile at higher temperatures resulting de-nitro coupling of two molecules of nitro compound to form substituted diarylethers.
KEY WORDS Nitro Displacement I Aromatic Ether I Dianhydride
Polyarylene Ether I Polyetherimide I Phthalonitrile Ether I
Intensive investigations on high temperature
polymers in recent decades have lead to de-
velopment of a large number of thermo-
oxidatively stable polymers. Basic structures of
these polymers are composed of difficult-to-
oxidize "electron sink" such as aromatic rings
with electron-withdrawing groups and het-
eroaromatic system. Polar and rigid struc-
tures of high symmetry associated with such
aromatic ring systems are responsible for gen-
eral lack of adequate processability of these
polymers. More recently, greater efforts have
been made by many researchers in improving
processability of high temperature polymers.
One of the effective approaches toward such
goal is to insert aromatic ether linkages in the
main chains of heteroaromatic systems. In
general, such a structural modification lead to
reduction of energy of internal rotation of the
chains, resulting in lowering glass transition
temperatures and crystalline melting tempera-
tures. As a result the process characteristics of
polymers are significantly improved without
greatly sacrificing their thermal stability.
However, few convenient synthetic methods
have been available for the formation of aro-
matic ether bonds in high yields. Recently, it
has been shown that certain activated aromatic
nitro groups can be readily displaced by
phenolate and thiophenolate anions to form
various aromatic ethers and thioethers.1.2 In
this article we wish to review recent develop-
ment of nitro displacement reaction in the
synthesis of ether-containing aromatic mono-
mers and polymers.
Nucleophilic displacement reactions of aro-
matic nitro groups have been known for many
years. 3 Laubenheimer^4 •^5 described displace-
ment of the nitro group of 3,4-dinitrochloro-
benzene by aniline to form 2-nitro-5-
T. T AKEKOSHI
chlorodiphenylamine. The presence of co-
product, nitrile ion was also confirmed by iso-
lation of 4-aminoazobenzene which was the
coupling product of aniline and benzene-
diazonium cation, the latter was in turn for-
med by the reaction of aniline and nitrous
acid. Interestingly, very little had been de-
scribed on the application of nitro displace-
ment reaction unit! Gorvin 6 demonstrated the
reaction of 2,2' -dibromo-4,4' -dinitrobenzo-
phenone (I) and methoxide as shown in
eq 1.
The reaction was nearly quantitative, indicat-
ing that the nitro groups were far more re-
active than the bromo groups.
The successful result of Gorvin was attrib-
uted to the use of a dipolar aprotic solvent for
the first time. In general, use of dipolar sol-
vents is required in order to attain high yield of
the product at moderate temperatures.
Caswell/ Beck,8- 10 Wirth/ 1- 13 Korn-
blum,14 and Williams 15 - 17 have since shown
that nitrobenzene derivatives with other strong
electron-withdrawing groups undergo nitro
displacement reactions. Among the acti-
vating groups, cyano group was the most
effective followed by N-substituted imide,
keto, and ester groups. Generally, phenolates
used for nitro displacement reactions are re-
quired to be substantially anhydrous. In the
presence of water, the ester and imide de-
rivatives are readily deactivated by hydrolysis
and ring-opening reaction, respectively.
However, cyano and ketone derivatives are
less sensitive to the presence of minor amount
of water. In those cases, free phenols can be
used in the presence of alkali carbonates or
hydroxides. Under normal conditions, the
coproduct, alkali nitrite does not undergo
undesirable side reaction. However, during a
prolonged reaction particularly at elevated
temperatures, nitrite ions may attack other
nucleophilic sites of the starting compounds or
products. 17 •^18
DISPLACEMENT ON NITRO DE-
RIVATIVES OF AROMA TIC
KETONES
Radlmann1 demonstrated for the first time
that nitro displacement reactions were quanti-
tative enough to form high molecular weight
aromatic polyethers. Various polyetherketones
were synthesized by the reaction of 4,4 '-di-
nitrobenzophenone and bisphenols as shown
in Table I.
()(,{j-Diketo groups can also activate aro-
matic nitro groups. Bis(bibenzyl)ethers (IV)
were synthesized from 4-nitrobenzyl (III) and
Table I. Polyetherketones via nitro displacement'
HO-Ar-OH
Bisphenol A 4,4' -Dihydroxybiphenyl 4,4' -Dihydroxydiphenylsulfone
Polym. temp
tire I
Polymer Polym. inNMP melt temp solvents
at 0.2% oc
DMSO/PhCl 1.32 195-
DMSO 1.18 236-
DMSO 1.07 201-
Polymer J., Vol. 19, No. I, 1987
T. T AKEKOSHI
Table III. Nitro displacement reactions on nitrobenzoic and nitrophthalic esters
Products Phenols (^) Nitroesters Solv.jtemp, "C Yield/% mp;oc
Phenol Phenyl 4-nitrobenzoate DMF/100 81 94- Phenol Phenyl^ 4-chlorobenzoate^ DMFjiOO^ <I Phenol Phenyl 2-nitrobenzoate (^) DMF/95 42 109- Bisphenol A 2 x Ethyl 4-nitrobenzoate (^) DMS0/110 64 106- 4,4'-Dihydroxybiphenyl 2 x Ethyl 4-nitrobenzoate DMSOj130 70 157- Phenol Diethyl 4-nitrophthalate DMSOjlOO 95 bp 150- 0.15Torr Phenol Diethyl 2-nitroterephthalate DMS0/100 86 bp 160 0.1 Torr 4-Aminophenol Diethyl 4-nitrophthalate DMSOjiiO 96 74- 3-Aminophenol Diethyl 4-nitrophthalate DMSOjiOO 64 bp 220 0.15Torr Hydroquinone 2 x Diethyl 4-nitrophthalate DMSOjlOO 53 48- Hydroquinone 2 x Diethyl 2-nitroisophthalate DMS0/100 55 102- Hydroquinone 2 x Diethyl 2-nitroterephthalate DMS0/100 27 124-
Table IV. Nitro displacement reactions on nitrobenzonitriles and nitrophthalonitriles
Nitro Products Phenols Solv.jtemp,^ ·c cpds." Yield/% mp;oc
Phenol 4-BN DMS0/70 88. Phenol 2-BN (^) DMS0/70 98 4-Hydroxybenzoate 4-BN (^) DMS0/80 90 203.5-204. Hydroquinone 4-BN DMFjl20 93.4 212-213. Bisphenol A 4-BN DMS0/70 93.2 106 Bisphenol A 2-BN DMSOj70 96.2 127-127. Phenol· 4-PN DMSO/RT 95.5 100- 2-Cyanophenol 4-PN DMSO/RT 69 134- 2- Nitrophenol 4-PN DMSOjRT 69 167- 2-Hydroxybenzaldehyde 4-PN DMSO/RT 60 144- Hydroquinone 4-PN DMSOjRT 61 255- Resorcinol 4-PN DMSO/RT 94.6 180- 2-Chlorohydroquinone 4-PN (^) DMSO/RT 91 204--205. Bisphenol A 3-PN (^) DMSO/RT 100 179- Bisphenol A 4-PN (^) DMSOjRT 86 195- 4,4' -Dihydroxybiphenyl 4-PN (^) DMSO/RT 96 233-233. 4,4' -Dihydroxy-3,3 '-dimethylbiphenyl 4-PN DMSOjRT 97 238- 4,4' -Dihydroxydiphenyl ether 4-PN (^) DMSO/RT 96.8 195- 4,4' -Dihydroxydiphenyl sulfide 4-PN DMSO/RT 75.1 175- 4,4' -Dihydroxydiphenylsulfone 4-PN DMSOjRT 60 229-
- BN, nitrobenzonitrile; PN, nitrophthalonitrile.
nitriles as shown in Table V.
,..e O, H2N · 0 2 • O,N ------?
IX (5)
(^194) Polymer J., Vol. 19, No. I, 1987
Aromatic Polymers via Nitro Displacement Reaction
Table V. Nitro diplacement reaction on dinitrobenzonitriles with aminophenols
Reactants Solv./temp, "C Phenols Benzonitriles
2-APa (^) 2,6-DBNb DMS0/ 3-AP 2,6-DBN DMS0/ 4-AP 2,4-DBN DMSOj 4-AP 2,6-DBN DMS0/ 4-AP+3-APd (^) 2,6-CNBW DMS0/50/
a AP, aminophenol. b DBN, dinitrobenzonitrile. ' 2,6-CNBN, 2-chloro-6-nitrobenzonitrile. d 4-AP (0.5 part) was added at 50oc and then 3-AP (0.5 part) at I20°C. ' The product was 2-(3-aminophenoxy)-6-(4-aminophenoxy)benzonitrile.
Bis(aminophenoxy)benzonitriles
Yield/% mp;oc
88 167- 88- 91.5 193- 55 211- 76'· 169-
Table VI. Nitro displacement polymerization of dinitrobenzonitriles and bisphenol salts 40
Polymers Dinitroa React. condtn.
BisphenoJsh Yield [IJ] T' TGAd;oc
cpds. (^) Solv./temp, cc g
% dlg-^1 oc^ Air^ N
2,4-DBN BPA (^) DMS0/115 81 0.68 141 430 430 2,6-DBN BPA DMS0/145 75 0.51 173 385 420 2,4- and 2,6- BPA DMS0/140 89 0.60 160 420 425 DBN (I: I) 2,4-DBN 4,4'-DDE^ DMS0/140 79 0.24^136 360 2,6-DBN 4,4'-DDS DMS0/115 77 0.40 147 450 450 2,4-DBN 4,4'-DDS^ DMS0/115 85 0.32^134 2,6-DBN Resorcinol+ BP A DMS0/115 75 0.34 155 390 400 (I : I) 2,6-DBN HQ+BPA DMS0/114 0.55 176 415 430 (I : 9) 2,6-DBN 2-CI-HQ+BPA DMS0/115 88 0.50 174 430 410 (I : I) 2,6-DBN + DDSO BPA DMS0/150 91 0.38 178 430 420 (I : I)
a DBN, dinitrobenzonitrile; DDSO, 4,4-dichlorodiphenylsulfone. b DDE, dihydroxydiphenyl ether; DDS, dihydroxydiphenylsulfide; HQ, hydroquinone. ' Measured by DSC. d Temperature at which I% of weight loss was observed.
Polyetheramides with pendant cyano groups
have been synthesized from IX. 25
Similarly, 4-(3-aminophenoxy)phthalo-
nitrile (X) have been obtained from 3-amino-
phenol and nitrophthalonitrile.^26 Recent
literatures 27 - 30 indicated that 1,2-dicyano
compounds such as succinonitrile, phthalo-
nitrile and 1,2,4,5-tetracyanobenzene under-
went cyclopolycondensation with various di-
amines to form thermally stable cross-linked
polymers. We have shown that phthalo-
nitrile moieties can be incorporated at the
end groups of thermally stable and readily
processable polyetherimides (XI) by using (X)
as a chain capping agent. 26
Polymer J., Vol. 19, No. I, 1987 195
Aromatic Polymers via Nitro Displacement Reaction
Table VII. Bis(ether anhydride)s 36
}Qo_.,J9Q
Yield mp -Ar- Isomer
% 'C
1Qr
--@-
--<QKQ)-
--(Q-o-<0)-
--(Q-s-<0)-
-@-so,-<Q)-
ative charge on the expected Meisenheimer
intermediate is, therefore, well delocalized by
the contribution of the following resonance
structures (XVI a and XVIb ):
XVI a XVIb
N-substituted 3- and 4-nitrophthalimides
(XVI) were readily converted to bisetherimides
(XVII) by nitro displacement reaction with
various bisphenolate salts.
Polymer J., Vol. 19, No. I, 1987
XVII
Hydrolysis of XVII, followed by cyclodehy-
dration of the resulting tetraacids, afforded
bisetheranhydrides (VIII), which are listed in
Table Vll. 35 •^36
XVII
VIII
In contrast to dianhydrides presently available
from commercial sources, bisetheranhydrides
shown in Table VII were hydrolytically stable
in the presence of atmospheric moisture and
readily dissolved in conventional solvents. The
moderate reactivity of the anhydride groups
was attributed to the electro-donating effect of
the aryloxy substitutions. A wide variety of
polyetherimides (XVIII) were prepared by the
reaction of bisetheranhydrides and various
aromatic diamines.^37
VIII + --
r»M*f 1 (10)
XVIII
Polyetherimides (XVIII) were thermally very
stable as shown by the thermogravimetric re-
sults in Tables VIlla and Vlllb. In addition,
polyetherimides were soluble in completely
imidized forms in various solvents such as
chlorinated hydrocarbons, phenolic solvents
and dipolar aprotic solvents. Because of flex-
ible ether linkages, glass transition tempera-
tures of polyetherimides were in a moderate
range of 180 to 280cc which provided good
thermal processing characteristics. The above
unique combination of properties made it
T. T AKEKOSHI
Table VIlla. Polyetherimides from m-phenylenediamine 37
-Ar- Isomer
-<0)--
--\Q)--<Q)-
-<Q)-o-@-
--(Q)-s-@-
{}so,-@-
- Measured in m-cresol at 25°C. b Measured by DSC.
[I]]• Tb g
dig"' oc
' Temperature at which I% weight loss occurred.
TGA'/"C Solubilityrl
Air (^) Nl NMP DMF CHCI 3
460 500 500 515
400 480 pi 485 490
500 515 sw 480 535 pi
(^500 490) pi
(^446 ) (^460 )
(^470 ) 480 490
(^440 425) sw (^460 500) sw
490 485 480 510
d s, soluble; i, insoluble; pi, partially insoluble; sw, swelled.
possible to polymerize these polymers under
unconventional conditions such as high tem-
perature homogeneous solution polymeriza-
tions in nonpolar organic solvents 38 or in
phenolic solvents^37 as well as solventless
melt polymerization. 39
Polyetherimides could also be prepared by
the following alternate process. The reaction
of 3- or 4-nitrophthalic anhydride with various
diamines provided intermediates bisnitro-
imides (XIX) in high yields.
A-{-Ar-}A
(II)
XIX
Bisnitroimides were subsequently subjected to
nitro displacement polymerization with vari-
ous bisphenol salts in dipolar aprotic sol-
vents.40·
Polymer J., Vol. 19, No. I, 1987
T. T AKEKOSHI
IX. The thermal properties of ULTEM® resin
are also listed in Table IX. High heat distor-
tion temperature, excellent flame resistance
and nonsmoking property are some of the
important characteristics of this resin.
COUPLING REACTION OF AC-
TIVATED AROMATIC NITRO
COMPOUNDS
When solutions of N-methyl-4-nitro-
phthalimide in dipolar aprotic solvents were
heated above 140°C in the presence of potas-
sium nitrite or fluoride, bis(phthalimido )-
ether (XXI) was obtained in good yield. 44
2 Mo N-R^ NO?, 140
XXI
Similar reaction has been reported in which p-
nitrobenzonitrile and p-chlorobenzonitrile
were converted to 4,4' -dicyanodiphenylether
by the action of stoichiometric amount of
sodium nitrite in N-methylpyrrolidone. 45 The
initial di.splacement of nitro group by an in-
itiating nucleophile (nitrite or fluoride) pro-
duces unstable nitrite ester of 4-hydroxy-
phthalimide (XXII) which reacts with the co-
product nitrite ion to produce phthalimido-
xylate (XXIII) and nitrous anhydride. The
latter presumably decomposes to nitrogen
oxides.
Table IX. Properties of UL TEM® polyetherimide
Mechanical properties
Tensile strength at yield Tensile modulus Tensile elongation, ultimate Flexural strength Flexural modulus Compressive strength Compressive modulus Gardner impact strength Izod impact strength Notched Unnotched
Thermal properties
Glass transition Heat deflection temp at 264psi at 66 psi Flammability Limited oxygen index UL 94 vertical burn NBS smoke density D, at 4min Dm., at 20min
IOSNmm- 2 3,000Nmm- 2 60-80% 145Nmm- 2 3,300Nmm- 2 140Nmm- 2 2,900Nmm- 2 36N·m
SOJm- 1 1,300Jm- 1
V-0 at 0.64mm
30
The phthalimidoxylate then undergoes nitro
displacement to form the ether XXI and re-
generates new nitrite ion. Therefore, entire
cycle is repeated with nitrite ion as a catalyst.
•q•
XXI
4,4' -Bis(phthalimido)ether can be converted to
diphenylether-3,3' ,4,4' -tetracarboxylic dian-
hydride by hydrolysis followed by cyclodehyd-
ration. The dianhydride has been synthesized
by Kolesnikov et a/. 46 by oxidation of tetra-
methyldiphenylether. Polyimides have been
also prepared from the dianhydride and vari-
ous diamines. 46
- ULTEM® is a registered trademark of General Electric Co.
(^200) Polymer J., Vol. 19, No. I, 1987
Aromatic Polymers via Nitro Displacement Reaction
Similar coupling reactions were observed
when molten 3-nitrophthalic anhydride was
reacted with a catalytic quantity of alkali
mtntes. 2,2 ',3,3 '-Tetracarboxydiphenylether
dianhydride was formed in good yields at
moderate conversion rates. 47
·9i
KN0 2 )
XXIV
N,o,
XXV
The major side reaction was catalyst deacti-
vation by the following ring-opening reaction
with the nitrite.
XXIV + 2 KN0 2
Unlike the coupling reaction of 4-nitrophthal-
imide, the use of dipolar solvents was detri-
mental, presumably the ring-opening reaction
predominated. On the other hand the use of
nonpolar inert solvents such as trichloroben-
zene was beneficial to moderate otherwise po-
tentially dangerous exotherm.
Thermally stable polyimides have been also
prepared from 2,2' ,3,3 '-tetracarboxydiphenyl-
ether dianhydride with various diamines. 48
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