Docsity
Docsity

Prepare for your exams
Prepare for your exams

Study with the several resources on Docsity


Earn points to download
Earn points to download

Earn points by helping other students or get them with a premium plan


Guidelines and tips
Guidelines and tips

Welding: A Comprehensive Guide to Processes, Techniques, and Equipment, Thesis of Mechanical Engineering

I have written all of it by myself... please refer as per your convenience

Typology: Thesis

2021/2022

Uploaded on 07/09/2022

harshita-soni-1
harshita-soni-1 🇮🇳

2

(1)

2 documents

1 / 11

Toggle sidebar

This page cannot be seen from the preview

Don't miss anything!

bg1
RSHNA
SoNI
WELDI
NG
dding
is
the
metbllungical
process
joining
too
me
tals
byPplication
o
heat
oith
o6
Coithout
Psesune
and
e
oteyial.
t ie
dejinod
o
he
capacihy
o
being
eldrd
ntp
ingepaable
joints
hovenq
specified
pettes.
sf
he
chemicel,
Physiak,
thena
and
metallutgiol
Pmperties
0e
undisirable
in
weldd
jouts
hon
Ahey
Can
be
Coveseod
by
un
pDpe
ghielding
osmo
sphushe
ond
Ptoorcste
ond
aot
taeatmant
bepbe
ond
afte
eloling.
ond
Jhe
ycuous
udding
dcess
e3
090
Electbic
0tc
selding
Gha3
0eldinq
3.
Jhetmal
ewelding
h.
8lechical
Roaistance
welding
ond
5. Friction
weldin
Cdding
PoDee
sees
on
be
cla
gaihed
tnto
Plastic
cweding/
Pseaguste
cwelding.
Fusion
wedding
|
Non-Poeube
welding
Ento
PLASTIc
WeLDING
Co)
PRE
9SURE
WeLDING
n
ths
tue
welding,
ths mutol pieca
to
be
jotmd
he
opplication
o
Pse
st
e
ithout
tho
oddition
o
Ala
mateia
ea:
Foage
cwelding,
Resistonee
wolding
,
ek.
o9te
heaed
to
ts
plaseic
3tale ond
Ahen
joied
togethon
by
mateniak.
pf3
pf4
pf5
pf8
pf9
pfa

Partial preview of the text

Download Welding: A Comprehensive Guide to Processes, Techniques, and Equipment and more Thesis Mechanical Engineering in PDF only on Docsity!

RSHNA SoNI

WELDI NG

dding is^ the^ metbllungical process joining too metals

byPplication o heat oith^ o6^ Coithout^ Psesune^ and^ e

oteyial.

t ie^ dejinod o^ he^ capacihy^ o^ being^ eldrd^ ntp
ingepaable joints hovenq specified^ pettes.^ sf^ he

chemicel, (^) Physiak, thena^ and^ metallutgiol^ Pmperties 0e

undisirable in weldd jouts hon Ahey Can be Coveseod

by un pDpe ghielding osmo sphushe ond Ptoorcste ond aot taeatmant bepbe ond afte eloling.

ond

Jhe ycuous^ udding dcess e3 090

Electbic 0tc selding

Gha3 0eldinq

  1. Jhetmal ewelding h. 8lechical^ Roaistance^ welding^ ond
  2. Friction weldin Cdding PoDee^ sees^ on^ be^ cla^ gaihed^ tnto Plastic cweding/^ Pseaguste^ cwelding. Fusion wedding | Non-Poeube^ welding

Ento

PLASTIc WeLDING^ Co)^ PRE9SURE^ WeLDING n ths^ tue welding,^ ths^ mutol^ pieca^ to^ be^ jotmd

he opplication o^ Pseste^ ithout^ tho^ oddition^ o^ Ala

mateia ea:^ Foage^ cwelding,^ Resistonee^ wolding^ ,^ ek.

o9te heaed^ to^ ts^ plaseic^ 3tale^ ond^ Ahen^ joied^ togethon^ by

mateniak.

Fus TON WELDIN6 (0 NoN-PRE&SURE WELOING (^090) haalkdto molten 9tae^ Ond^ adkouwdd^ to^ 8ol&y^ widhou

8n this tpe oweding Ahe metal Pteces to be^ jotnud

he opplitoshion Paeseute wirestthe odl ition o &llv matenal x: Aac

ille weloling Ghaß^ welding,^ ekt. ARC WELDING Jhe (^) ain&ple o^ 0e^ wdding^ ha!,^ cshon^ two^

Conductpas

an lechie ote ts for mud .A base^ Bechion^ ot^ the^ end^ he^ elochocde^ cs clamped to^ one^ texminal^ of^ dhe^ pow^ soune^ and^

he othan teAminal^ is^ conecled^ to^ h^ wodR^ Pte^ ce^ being woldad

Conductoasl Cas (^) uit au^ touchuok^ tosethou,^ an^ elemMC

being

AA (^) highhg hoot^ dong ty^ te^ Phvduted^ hdough^ out^ Ha^ lengBh o tha^ ote^ ak^ a^ emperdtwe^ 50000'C^ to^

60000C. Jhe funchion^ o^ tdding^ madhin^ ig^ to^ gengvale^

a Loo (^) voltage lio^ t^ 50V)^ on^ high»^ uont. (so^ A (^) to 300A)

an D.C^ welding,^ Aha^ wodk^ Piea^ cg Conneced^ to^ the

Jhe

votage

to -ve Pole +ve (^) pole o a^ De^ genaratdy^ and^

ha elsctrode^ to^ -ve^ fole Shieldad Metal Axc diling Welding Machine ARC^ WELOING CSMAW) £leckrode Elctvods Holdus (^) Poun Suptly Coaingwdd Pool Vectnde J (^) Paotchin

SLKSolidi adLAYE elo R
God 'Cobe Ac WoRptece
lecta.acko Cahle

HARSHTTA 90NT A Curent (^) eouisementa of AC (^) coeldtng: &D-a00 fmp3 hrhin moderio.

ao-800 Amp3 or enaral coodR.

Up to^600 Amp3 s heovy wodR. WELDING ELECTRODES : Jhe ypeg o elachrodus hot o90 enaraly urdor

celding 090

Con&umoable elsctode-^ Stmetal^ mlts to^ andths &upplieswelda.^ fell Non-ongumable 8ochode-^ it^ doe9^ not^ malt^ but 2eParake lla^ metaQ^ is^ to

be odded to^ tha^ wdd

Boke eloctoodol^ Stai^ houtcmist ony^ omatal ux coohingg.od^ aWoy^ oide

Flux coveododoakD-^ cOhichmetal ohove aUWoy^ ux act8^ coreuing 0 shi^ dhe

8pecification ofElecttode:

Jhe coool^ elactrodeg^ ou^ hd^ clashe^ nto^ ght

Coated andond^ heavy oaded.^ Heo^ Coated^ ha^ ayeh^ of^ Amm

o 3mm^ Coahiny.Heavy^ 0oaning&^

a (^) ComPo8ed gt tonizing (cholh),^ deoxidiaing^ Caluminum,^ Fo^ mggnehic^ et.), a3sand enuohingbindin mateak.Cskach),^ Alaj^ oaing^ Ckaulan),^ aldoying

HARSHTTA SoND_ AG_ Vaaous tupes edge PaepoYohion on be uged, ond he (^) chotte e ha mosb (^) auitable (^) enfluenee bya numbSt o cbaA TyPe o covdk Posttion o weing 3 Aceese^ br^ oic.^ ond^ eldode 4 Volume^ o^ dopo8tked^ weid^ metol. Dtlution

  1. (^) Coßt (^) ofl Poepanng edges Shainage ond d gtoa tion WELDING ACCE SSORIES

Ac Welding Papoedunte JheJhe^ Aulace^ to^ be^ weldod^ ta^ cleanad^ ond^ edges^ ae e (^) Jhe oAng Qlockrode^ ii^ hold^ in^ on^ dschrode^ hold^ Ond dhe (^) round comp^ ii^ elomped

Jhe Plates^ to^ be^ weldac^090 po8thonud^ overtapPing^ and

tag Cwold^ ig^ dane^ to^ avotd.^ move^ mont.

oo Jhe Jhe^ edechie^ ate^ i^ phducod^ mkts^ he^ esuctrode^ jotng

dhe tuo^ metol^ platts.

ogsoce93 Maintoning ha (^) toa gaPbe compleed^ Smm bybehaen emovh&u^ tho^ plotel, t&ingthe^ weldingotte brush ond^ chipping^ hommet.

HARSHTTA SDNZ

ELECTRODE HoLDER

A (^) metal elechode 8hu dovce ud r hdding^ he^ echodo nachocall St^ conveye^ elecbic^ aAnt^ fom^ wddinq^ mochine b the elachrode EARTHING CLAMPS t connected to^ he^ end^ he^ ground^ cable.^ Jt^ ig

no mally clomped he^ welding^ falble^ o^ he^ job^ it

self to Complate dhe^ elbctn'^ CuMen

Job

CHIPPING HAMMERS Chipring hammo^ is^ usd^ br^ chppinq^ he (^) 8laq cooting on Coldcxold uface.St^ onstetg^ a^ long^ handle^ owth^

kaa made

OC9t 9teel.

WIRE BRUSH CHIPPING HAMMER WELDERS HELMET ORape Paoteehive Frlln shell Tai mmn EYE Retain gprin PROTECTTON| Lid toVU Fyome ASSEMBLY pinghasket

HORSHITA ONT Wise Bxush

Analn Jhe (^) coie bush 2s^ ue^ to^ clean^ he^ 8ulbre^ to^ be^ weldodweldos. Helmat: St enpLon^ o^ Jace^ shiedd^ ox^ halnat.^ gt^ ig^ to^ pket^

the

eye3 ote^ welders^ fom^ the^ iht^ Apaaks^ faodusd^ du^ ng

elding.

Sofety Google's :

Googlels coit^ glases^ a^ usd^ to^ psbeekt^

thu y o Ahe

Guddr (^) om the^ ght^ spsk^ prduvd^ dusing^ elkng

he

Fat tonga whe dnq^ mallo^ ptece&^ togeht,^ ks^ movinghe^

poces
to ffexnt^ codding^ onglu^ and^ hhng^ of^ pteces^

os chPPh. ROdNDEOE DRoP

HARDY FRETCHE HOLLON PACE^ HoLE^ HOLE

CLORE BITS TABLE

Holan^ t^ HEEL ANGLE

BTS

WAIST OPEN BITS FEET (Tongs

ANVIL dt^ t^ a^ dolid^ coghing^ omld^
oed. U2ed^ gor %upp-

-otng he^ cood^ bx^ hammsdng,^ Pundh^ matkin{,^

eku

bAnvil

welding defecte

  1. Cxacks
Dis tvation
T)

03halab GAs SLame

Neuanl Flame: A nuuhad Plome obkoined by Pyeng

oumas (^) o (^) ongn ond (^) aelena (^) (Oayans Acebene (^) :1) nutal (^) flome Consietg (^) o on ennot gmal whiis^ Cone gutoundad bydhapu hiwd blo lasna Most (^) o e^ oxy-aeylena cwelding^ s^ donu^ ott^ Ahe reunal loma. Intetdialt

ddini o rch, tp

Conbuaizing flame:^ A^ cabuiein1^ one^

o (^) dedueng lome

3 obtoinad^ by^ uplying^ exce^

ocetylend.C0n: Acetylene 0-9S: t has^3 Conu^ an^ enn^

owhite (^) cone , gurounduol^ by^ an ntemediake uhingh^ cone^ ond^ a^ buigh^ envelope^ fla babuti (^) zn famu^ i^ uled^ foa^ weldng^ alWoy^

thozta.

gntehnudioalecone

weldin torch tip

HARSH ITA (^) 90NP (^) A_

Oxidiaing flome: he onidisna loma is obtainod tohv

hde t exeo94 oxysen havngyas oto a3, high a3 1S

(DXyen : Acedylene = i-¬ :). t 9usembles a nwunloma n opposan excepthe

nm cohe cone
st ud or aeldin Moned mutad, niched,ete

hot cone

wdin tprch tp ConMON GAS HaaDTNG PRocERs Acetylene i he el ga ase .PDduces hgh hao onkent en Aho gange o30oe. CHg t^ 0a^ =^ aco^ +^ t^ HEAT o (^) Heat iS delealed^ ohan^ onbon^ bkeaks^ aoy^ H Advon toge of^ g^ eldng: Jhe 9uPmont iginexpengive^ ;^ un^ complitakd.

St tportable,^ usw^ roddingtight^ mtok.

Duodvandags ot^ jas^ coelding^ : Aceylehe^ s^ explotive. Gas woldng^ Alow^ dhan^ oluchic^ oahe^ welding. Not Aahsfactoy^ for^ hovy^ Sechio.