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Machine components Flywheel, Governor Gear, Study notes of Theory of Machines

The function, types, advantages, and applications of flywheels. A flywheel is a heavy rotating body that acts as a reservoir of energy, storing energy when available and supplying it when required. It reduces speed fluctuations and power capacity of an electric motor or engine. The document also discusses the two types of flywheels based on angular velocity, high-velocity, and low-velocity flywheels. The design approach of a flywheel is also explained. useful for engineering students studying mechanical engineering, energy storage, and power systems.

Typology: Study notes

2013/2014

Available from 07/11/2023

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Flywheel | Function, types, Advantages, Application
A flywheel is a heavy rotating body which acts as a reservoir of energy. It acts as a bank of energy between the
energy source and machinery.
Energy stored in a flywheel is in the form of kinetic energy.
Fu nc ti on s of f ly wh ee l
It is used to store energy when available and supply it when required.
To reduces speed fluctuations.
To reduce the power capacity of an electric motor or engine.
Applications of the flywheel can be broadly divided into two parts based on the source of power
available and the type of driven machinery.
Wor k of f ly wh ee l
1. When the power available at a variable rate but is required at a uniform rate. For e.g. the machinery is driven
by the reciprocating internal combustion engine.
2. When the power is available at a uniform rate but we need it at a non-uniform rate. For e.g. power required in
punching press. In this case, we need sudden power at punching stroke.
Types of flywheels
On the basis of angular velocity, flywheels can be divided into two types.
1. High-Velocity Flywheel
The angular velocity of these type of Flywheels comes between 30000 rpm to 60000 rpm which may even be
adjusted up to 100,000 rpm. They contain magnetic levitation bearings and need less maintenance. They are
lighter in weight if compared size/capacity wise to low-velocity flywheels. They are costly in comparison to
Low-velocity Flywheels.
2. Low-Velocity Flywheel
The angular velocity of these type of Flywheels comes up to 10000 rpm. They are bulky and heavy if compared
to high-velocity Flywheels. They need periodic maintenance and does not use magnetic levitation bearings. Their
installation needs special concrete construction to support its weight. They are cheaper in comparison to high-
velocity Flywheels.
Flywheels-Function need and Operation
Fl ywhe els- Fu nc ti on n ee d an d Op er at io n
The main function of a fly wheel is to smoothen out variations in the speed of a shaft caused by torque fluctuations.
If the source of the driving torque or load torque is fluctuating in nature, then a flywheel is usually called for. Many
machines have load patterns that cause the torque time function to vary over the cycle. Internal combustion engines
with one or two cylinders are a typical example. Piston compressors, punch presses, rock crushers etc. are the other
systems that have fly wheel.
Flywheel absorbs mechanical energy by increasing its angular velocity and delivers the stored energy by decreasing
its velocity.
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Flywheel | Function, types, Advantages, Application

A flywheel is a heavy rotating body which acts as a reservoir of energy. It acts as a bank of energy between the energy source and machinery. Energy stored in a flywheel is in the form of kinetic energy. Functions of flywheel

  • It is used to store energy when available and supply it when required.
  • To reduces speed fluctuations.
  • To reduce the power capacity of an electric motor or engine.
  • Applications of the flywheel can be broadly divided into two parts based on the source of power available and the type of driven machinery. Work of flywheel
  1. When the power available at a variable rate but is required at a uniform rate. For e.g. the machinery is driven by the reciprocating internal combustion engine.
  2. When the power is available at a uniform rate but we need it at a non-uniform rate. For e.g. power required in punching press. In this case, we need sudden power at punching stroke. Types of flywheels On the basis of angular velocity, flywheels can be divided into two types. 1. High-Velocity Flywheel The angular velocity of these type of Flywheels comes between 30000 rpm to 60000 rpm which may even be adjusted up to 100,000 rpm. They contain magnetic levitation bearings and need less maintenance. They are lighter in weight if compared size/capacity wise to low-velocity flywheels. They are costly in comparison to Low-velocity Flywheels. 2. Low-Velocity Flywheel The angular velocity of these type of Flywheels comes up to 10000 rpm. They are bulky and heavy if compared to high-velocity Flywheels. They need periodic maintenance and does not use magnetic levitation bearings. Their installation needs special concrete construction to support its weight. They are cheaper in comparison to high- velocity Flywheels.

Flywheels-Function need and Operation

Flywheels-Function need and Operation The main function of a fly wheel is to smoothen out variations in the speed of a shaft caused by torque fluctuations. If the source of the driving torque or load torque is fluctuating in nature, then a flywheel is usually called for. Many machines have load patterns that cause the torque time function to vary over the cycle. Internal combustion engines with one or two cylinders are a typical example. Piston compressors, punch presses, rock crushers etc. are the other systems that have fly wheel. Flywheel absorbs mechanical energy by increasing its angular velocity and delivers the stored energy by decreasing its velocity.

Design Approach There are two stages to the design of a flywheel. First, the amount of energy required for the desired degree of smoothening must be found and the (mass) moment of inertia needed to absorb that energy determined. Then flywheel geometry must be defined that caters the required moment of inertia in a reasonably sized package and is safe against failure at the designed speeds of operation.