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BTEC ENGINEERING UNIT 1, Exams of Engineering

BTEC ENGINEERING. UNIT 1. The Engineering World. LA 1: Know about engineering processes used to produce modern engineered products. External Assessment.

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2021/2022

Uploaded on 09/12/2022

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BTEC ENGINEERING
UNIT 1
The Engineering World
LA 1: Know about engineering
processes used to produce modern
engineered products
External Assessment
Name: ______________________
Group: ______________
START DATE:
COMPLETION DATE:
Practice test result:
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BTEC ENGINEERING

UNIT 1

The Engineering World

LA 1: Know about engineering

processes used to produce modern

engineered products

External Assessment

Name: ______________________

Group: ______________

START DATE:

COMPLETION DATE:

Practice test result:

Unit Introduction What is “engineering”? Is it using materials and processes to manufacture a single item? Is it applying new technologies to mass production of well known products? Or is it implementing methods to reduce waste and improve the sustainability of energy sources? Engineering is all of these things and many more. It affects all aspects of our lives, from the daily use of time saving appliances to performance materials applied in ways we may never have imagined. In this unit, you will discover the world of engineering. You will investigate the processes used to manufacture modern products within different engineering sectors. You will also study some of the new developments in materials and engineering technology that have an impact on life today- or will have in the very near future. Engineers must be aware that products and processes may require the use of scarce resources that could have an impact on the environment. When an engineered product is made, used and disposed of, any waste of energy and environmental damage must be minimalized at all stages. Therefore, you will also investigate waste reduction and sustainability issues from an engineering perspective, discovering how engineers can help control and reduce environmental damage. Learning aims In this unit you will: A know about engineering processes used to produce modern engineered products B know about developments in engineering materials and technologies C understand how engineering contributes to a sustainable future.

Learning Aim A1: Know about engineering processes used to produce modern

engineered products

3. Communications Sector

  • What is an communications engineer?
  • What tasks do they carry out?
  • What products are manufactured in the Communications sector?
  • What impact would this sector have on our everyday life? 4. Electrical/Electronic Sector
  • What is an electrical/electronic engineer?
  • What tasks do they carry out?
  • What products are manufactured in the electrical/ electronic sector?
  • What impact would this sector have on our everyday life?

Learning Aim A1: Know about engineering processes used to produce modern

engineered products

5. Mechanical Sector

  • What is a mechanical engineer?
  • What tasks do they carry out?
  • What products are manufactured in the mechanical sector?
  • What impact would this sector have on our everyday life? 6. Biomedical Sector
  • What is a biomedical engineer?
  • What tasks do they carry out?
  • What products are manufactured in the biomedical sector?
  • What impact would this sector have on our everyday life?

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts , engineer’s must use several different processes to achieve a specific form, shape and finish.

Task 2

Machining:

You must describe with the use of diagrams the process of turning: You must describe with the use of diagrams the process of drilling: You must describe with the use of diagrams the process of milling:

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must be able to work safely, knowing about and following the relevant Safety legislation.

Task 3

Machining:

Can you name at least 5 Health and Safety issues that you have to consider when TURNING, MILLING or DRILLING?

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different processes to achieve a specific form, shape and finish.

Task 5

Machining:

Can you name at least 5 applications where you would use turning?

Can you name at least 5 applications where you would use drilling?

Can you name at least 5 applications where you would use milling?

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish. It is important to know the advantages or disadvantages of each machining process.

Task 6

Machining: Turning

In the table below can you give the advantages and disadvantages of manufacturing of components by turning them?

Definition of Turning:

Advantages Disadvantages

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish.

Machining: Drilling

In the table below can you give the advantages and disadvantages of manufacturing of components by drilling them?

Definition of Drilling:

Advantages Disadvantages

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish.

Task 7

Forming: Casting

In the table below can you give the advantages and disadvantages of manufacturing of components by casting them?

Definition of Casting:

Advantages Disadvantages

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish.

Task 9

Fabrication: Welding

In the table below can you give the advantages and disadvantages of manufacturing of components by welding them?

Definition of Welding:

Advantages Disadvantages

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish.

Task 10

Fabrication: Shearing

In the table below can you give the advantages and disadvantages of manufacturing of components by using the shearing method?

Definition of Shearing:

Advantages Disadvantages

Learning Aim A2: Mechanical and electrical/electronic engineering processes

During the manufacturing of components and parts engineer’s must use several different process to achieve a specific form, shape and finish.

Electrical/electronic:

In the table below can you give the advantages and disadvantages of surface mount technology used in electronics?

Definition of Surface Mount Technology:

Advantages Disadvantages

Learning Aim A3: Scales of Production

When products are manufactured in industry, there are several options engineers have to manufacture the specific product. In order for them to make an informed decision of the type of process they have to take into account the number of components, cost, environmental impact and time.

Task 12

One- Off/jobbing production Write down the definition of one-off/jobbing production. Explain with the use of examples in industry and diagrams how one-off/jobbing manufacture works. Highlight advantages and disadvantages.