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Angular Measurement, Slides of Construction

Hardened and precision ground tools used for: – Measuring known angles or locating any work to a given angle. – Checking of unknown angles.

Typology: Slides

2021/2022

Uploaded on 09/12/2022

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Angular Measurement
No absolute standard is required for angular
measurement.
Units of measurement
Degrees (°): defined as 1/360 of a circle
Radians (rad): defined as 1/(2π) of a circle.
1 radian = 57.29578°
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Angular Measurement

  • No absolute standard is required for angular

measurement.

  • Units of measurement
    • Degrees (°): defined as 1/360 of a circle
    • Radians (rad): defined as 1/(2π) of a circle.
  • 1 radian = 57.29578°

Angular Measurement

Common Instruments Used:

  • Protractors
  • Sine Bars & Sine Centers
  • Angle Gauges
  • Spirit Level
  • Autocollimator
  • Angle Dekkor

Optical Bevel Protractor

  • It has a glass circle fitted inside the main body
  • Glass circle is divided into 10’ throughout its 360 0 .
  • Provision for magnification is available.
  • By approximation, it may read upto 2’.

Sine Bars

  • Hardened and precision ground tools used for:
    • Measuring known angles or locating any work to a given angle.
    • Checking of unknown angles.
  • Used in conjunction with slip gauges and dial

indicator.

  • Depending on the accuracy they may be
    • Grade A: 0.01 mm/m of length
    • Grade B: 0.02 mm/m of length

Sine Bar: Principle

  • If sine bar is the hypotenuse of right angled triangle and h the height of slip gauges as shown in Figure h = Height in mm L = Center distance in mm Sinθ = Opp / Hyp = (h/ L)

Use of Sine Bar

Sine Bar Error

  • Accuracy of an angle set by a sine bar depends on:
    • Error in spacing of roller centers (dL)
    • error in or errors in combination of slip gauges (dh)
  • The height of slip gauge combination (h) required to set angle (ϴ) is given by: h = L sin ϴ Partial differentiation of the above equation yields: dh/dϴ = (sin ϴ) (dL /dϴ) + L cos ϴ or dh = (sin ϴ) dL + (L cos ϴ) dϴ or dϴ = tan ϴ ((dh/h) - (dL /L))
  • As the angle increases, the error (dϴ) in the angular measurement increases. Above 45 °, t he graph for dϴ vs. ϴ rises sharply, so a sine bar is never used beyond 45 °.

Limitation of Sine Bar

  • Sine bars are not used beyond 45 0

because:

  • It is difficult to handle & position on slip gauges.
  • Large angular error may result due to slight error in length.
  • Long gauge stacks are not as accurate as short ones
  • Different deformation is observed at the two rollers because at large angles, weight load gets shifted towards the fulcrum roller

Sine Plate

  • Allow angles to be measured and set in each of two orthogonal planes.
  • A work piece is secured to the top plate and the bottom plate is secured to a machine tool table using clamps or a magnetic chuck.

Angle Gauges

 Wedge shaped block used as standards for

angle measurement.

 Large number of combinations by adding or

subtracting gauges are possible

 Nominal angles of combination angle gauges

Degrees 1 3 9 27 41 Minutes 1 3 9 27 Seconds 3 6 18 30

  • Square block is also available

Angle Gauges

Spirit Level

  • Principle: When the base of the level is moved out of the horizontal, the bubble moves along the scale. Thus, l = Rα = Rh/L (For small values of α)
  • Thus sensitivity of the level increases as - Radius of curvature (R)increases - Length of the base (L) decreases
  • Scale division values:
    • For precise measurements: 4 to 10
    • For ordinary purposes: 10 to 40
  • Very sensitive to variation in surroundings temperature

Types of Spirit Level (Contd.)

According to BS 1958, three types of spirit levels are recommended.

  • Type 1.:
    • It has an unrelieved flat base of steel, hardened and lapped.
    • The base length of spirit level varies between 100 to 200 mm.
    • Effective length of the level can be varied by wringing two gauge blocks on the base at the desired distance apart.
  • Type 2
    • It is mounted in cast iron or steel body, having a base formed with feet bearing surfaces at the two ends (middle portion being relieved).
    • Base length 250- 500 mm
    • The bearing surface may be plain or contain a longitudinal 120 ° V- groove for use on cylindrical surfaces.
  • Type 3:
    • It is a square block level about 200 mm square and made of cast iron.
    • The four bearing surfaces are flat and may have the middle portion relieved. Alternatively, the base and one adjacent-surface may contain a longitudinal 120° vee groove for use on cylindrical surfaces in which case a short cross-level is provided.